Emirates operates demonstration flight powered with 100% sustainable aviation fuel

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Emirates
The flight took off from Dubai International Airport (DXB) and flew for more than one hour over the Dubai coastline. Picture by Emirates.

(TAN): Emirates has operated its first milestone demonstration flight on a Boeing 777-300ER, powering one of its engines with 100% Sustainable Aviation Fuel (SAF), the airline said in a news release. 

The flight took off from Dubai International Airport (DXB) and flew for more than one hour over the Dubai coastline. 

Emirates’ demonstration flight, the first in the Middle East and North Africa to be powered by 100% SAF, supports broader efforts to reduce lifecycle CO2 emissions as the industry looks to scale up its use of SAF. The flights will also help to refine the playbook for future SAF demonstrations, and  support future certification where 100% drop-in SAF fuel is approved for aircraft. Currently, SAF is approved for use in all aircraft, but only in blends of up to 50% with conventional jet fuel.

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Emirates worked alongside partners GE Aerospace, Boeing, Honeywell, Neste and Virent to procure and develop a blend of SAF that closely replicates the properties of conventional jet fuel. At each blend ratio, a host of chemical and physical fuel property measurements were carried out.  After multiple lab tests and rigorous trials, they arrived at a blending ratio that mirrored the qualities of jet fuel. Eighteen tonnes of SAF were blended, comprised of HEFA-SPK provided by Neste (hydro processed esters and fatty acids and synthetic paraffinic kerosene) and HDO-SAK from Virent (hydro deoxygenated synthetic aromatic kerosene). The 100% SAF supplied one GE90 engine, with conventional jet fuel supplying the other engine.

The test flight further demonstrates the compatibility of the specially blended SAF as a safe and reliable fuel source. The promising outcome of this initiative also adds to the body of industry data and research around SAF blends in higher proportions, paving the way for standardization and future approval of 100% drop-in SAF as a replacement for jet fuel, well above the current 50% blend limit.

Adel Al Redha, chief operating officer at Emirates Airline, said: “This flight is a milestone moment for Emirates and a positive step for our industry as we work collectively to address one of our biggest challenges — reducing our carbon footprint.”

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“Boeing congratulates Emirates on its successful flight tests using sustainable aviation fuel (SAF),” said Omar Arekat, vice president, commercial sales and marketing, Middle East, The Boeing Company. “SAF will play a critical role in the aviation industry’s commitment to be net zero by 2050, requiring strong industry collaboration. We were proud to partner with Emirates on these tests and look forward to further working with our partners to enable the widespread use of SAF across the globe.”

Jonathan Wood, vice president EMEA, renewable aviation at Neste, said: “Sustainable aviation fuel plays a crucial role in reducing the emissions of air travel but to fully leverage its decarbonization potential we need to enable 100% SAF use. Test flights like this Emirates flight with Neste MY Sustainable Aviation Fuel are an important step towards 100% SAF certification. Neste is working closely together with partners to accelerate the availability and use of SAF as we increase our SAF production capacity to 1.5 million tons per annum by the end of this year. We look forward to growing the supply of SAF also to Dubai.”

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